ACCESSORIES
®
Magnum SG Spool Gun
The Magnum® SG – a lightweight, well balanced semiautomatic spool gun
designed for easy and reliable aluminum wire feeding with a variety of CV
power sources and engine-driven welders. Rated 250 amps @ 60%, the
Magnum® SG features a generous 25 ft (7.5 m) gun cable and
integrated wire feed speed control in the handle to cut your trips back
to the power source.
Output
Input
24
VDC
Easy to set up, operate and maintain. . . the Magnum® SG is a great
addition to your welding tool set.
Processes
MIG
Advantage Lincoln
A
B
Large Easy-Grip Handle.
F
D
E
Sizable Trigger is easy
to use with gloved hands.
Remote Wire Speed Control
reduces trips to the welding power source.
C
D
B
Clear Spool Gun Body Cover makes it
easy to check the wire drive path.
E
F
Gas Nozzle is built to stand up to rugged use.
A
Clear electrode Wire Spool Cover allows you to check
remaining wire at a glance.
G
C
G
Generous 25 ft. (7.5 m) Gun Cable Assembly allows you to
work a significant distance from your welding power source.
TECHNICAL SPECIFICATIONS
Rated Output
Wire Feed Speed
Range
ipm (m/min.)
Wire Size Range
Solid Wire
Dimensions
H x W x D
inches (mm)
Product
Name
Product
Number
Current/
Net Weight
lbs.(kg)
Input Power
Voltage/Duty Cycle
in. (mm)
Magnum®
K487-25
K1809-1
SG Spool Gun
24 VDC
Requires
Module
50-650
(1.3-16.5)
.023-3/64
(0.6-1.2)
6.5 x 3.5 x 16.5
(165 x 89 x 419)
2.7
(1.2)
250A/60%
Magnum®
SG Spool Gun
With Adapter
Publication E12.22 11/06
Web Update 4/07
RECOMMENDED OPTIONS
GENERAL OPTIONS
®
Magnum SG Spool Gun Control
SG Control Module
Cable Adapter
Provides control of wire speed
and gas flow. For use with CV
power sources and CV Engine
Drives with output contactor.
Order K488
Allows the K487-25 Magnum® SG
Spool Gun’s 6-pin control cable
plug to connect to the Power
MIG® 255C’s 7-pin spool gun
control cable receptacle.
Order K2445-1
Control Module Input Cable
– Terminal Strip and Lug
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln® power sources having
terminal strip and lug connec-
tions.
™
SP-255/Wire-Matic Spool Gun
Adapter Kit
Enables the SP-255 and Wire-
MaticTM 255 wire feed welders to
accept the K487-25 spool gun.
Order K672-1
Order K492-10
®
Power MIG 215 and Power MIG
200 Spool Gun and Adapter Kit
This kit includes the K487-25 spool
gun, spool gun holder, gas hose kit
and easy spool gun connection in
the wire drive compartment of the
Lincoln Power MIG 215 and Power
MIG 200 wire feed welder.
Control Module Input Cable
– 14-pin MS-type & Twist-MateTM
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln® power sources having
14-pin MS-type control connec-
tions and Twist-MateTM power
connections.
Order K1809-1
®
Power MIG 255 Spool Gun
(1)
Adapter Kit
Order K493-10
Enables the Power MIG 255
wire feed welder to accept the
K487-25 Magnum® SG Spool Gun
or a Prince® XL Spool Gun.
(Includes a spool gun holder).
Order K2310-1
Control Module Input Cable
– 14-pin MS-type, 115 Volt
Plug & Lug
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln® engine driven power
sources with 14-pin MS-type
connection, separate 115V
NEMA receptacles and lug
power connections.
Spool Gun Holder
®
for Power MIG
Provides neat storage of spool
gun cable, and gas hose on
power source. Also provides hard-
ware for routing gas hose inside
power source when using a
Prince XL gun. Note: Included in
K1809-1 and K2310-1.
Order K691-10
Order K1738-1
Note: Prince® XL Gun is a registered trademark of MK Products, Inc.
Not required for Power MIG® 255C.
(1)
EXPENDABLE PARTS
Description
Order Number
Description
Order Number
Teflon Liner
Plastic Guide Tube
Contact Tip Notched .030"
Contact Tip Notched .035"
Contact Tip Notched 3/64"
KP2010-1
KP2010-2
KP2010-3B1
KP2010-4B1
KP2010-5B1
Gas Diffuser
KP2010-6
KP2010-7B1
KP2010-8
KP2010-9
Contact Tip .023-.025
Drive Roll Smooth
Drive Roll Knurled
Magnum® SG Spool Gun
[3]
®
MAGNUM SG SPOOL GUN ORDER FORM
PRODUCT DESCRIPTION
ORDER NUMBER
QUANTITY
PRICE
Magnum SG Spool Gun
Air-Cooled, 25 ft. (7.6 m)
K487-25
K1809-1
Air-Cooled, 25 ft. (7.6 m) with Adapter for Power MIG® 215/200
Recommended General Options
SG Control Module
K488
Control Module Input Cable – Terminal Strip and Lug
Control Module Input Cable – 14-pin MS-type & Twist-Mate™
Control Module Input Cable – 14-pin MS-type & Lug
Magnum® SG Spool Gun Control Cable Adapter
SP-255/Wire-Matic Spool Gun Adapter Kit
Power MIG® 255 Spool Gun Adapter Kit
Spool Gun Holder for Power MIG®
K492-10
K493-10
K691-10
K2445-1
K672-1
K2310-1
K1738-1
Recommended Expendable Parts
Teflon Liner
KP2010-1
Plastic Guide Tube
KP2010-2
Contact Tip Notched .030"
Contact Tip Notched .035"
Contact Tip Notched 3/64"
Gas Diffuser
KP2010-3B1
KP2010-4B1
KP2010-5B1
KP2010-6
Contact Tip .023-.025"
Drive Roll Smooth
KP2010-7B1
KP2010-8
Drive Roll Knurled
KP2010-9
Recommended Power Sources
CV Power Sources:
Power MIG® 215
Power MIG® 255C
CV-305
See publication E7.50
See publication E7.54
See publication E4.22
See publication E4.30
See publication E4.40
CV-400
CV-655
CV Engine Drives:
Ranger® 250
See publication E6.103
See publication E6.104
See publication E6.117
See publication E6.118
See publication E6.156
See publication E6.155
See publication E6.206
See publication E6.210
See publication E6.216
See publication E6.217
Ranger® 250 LPG
Ranger® 305G
Ranger® 305D
Classic® 300G
Classic® 300D
Vantage® 300
Vantage® 400
Vantage® 500
Air Vantage® 500
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the
needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond
to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability,
with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to
such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has
been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility
of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
THE LINCOLN ELECTRIC COMPANY
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