Makita Cordless Drill 6096D User Manual

Cordless Driver Drill  
Equipped with Electric Brake  
MODEL 6096D  
001717  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
SAVE THESE INSTRUCTIONS  
tery pack into a tool with the switch on invites  
accidents.  
Work Area  
1. Keep your work area clean and well lit.  
Cluttered benches and dark areas invite acci-  
dents.  
9. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
2. Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases, or dust. Power  
tools create sparks which may ignite the dust  
or fumes.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
3. Keep bystanders, children, and visitors  
away while operating a power tool. Distrac-  
tions can cause you to lose control.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
Electrical Safety  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
Tool Use and Care  
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
Personal Safety  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
3
 
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
model. Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
SERVICE  
18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
may result in a risk of injury.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
20. Use only accessories that are recom-  
mended by the manufacturer for your  
SPECIFIC SAFETY RULES  
USB022-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless drill safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a “live” wire will also make  
exposed metal parts of the tool “live” and  
shock the operator.  
7. Do not leave the tool running. Operate the  
tool only when hand-held.  
8. Do not touch the drill bit or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
9. Some material contains chemicals which  
may be toxic. Take caution to prevent  
working dust inhalation and skin contact.  
Follow material supplier safety data.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
have to be plugged into an electrical out-  
let.  
3. Always be sure you have a firm footing.  
4. Be sure no one is below when using the  
tool in high locations.  
5. Hold the tool firmly.  
6. Keep hands away from rotating parts.  
4
 
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD301-1  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
...................direct current  
.../min................revolutions or reciprocation per  
minute  
IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC001-3  
1. SAVE THESE INSTRUCTIONS - This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries  
marked on the charger label. Other types  
of batteries may burst causing personal  
injury and damage.  
8. An extension cord should not be used  
unless absolutely necessary. Use of  
improper extension cord could result in a  
risk of fire and electric shock. If extension  
cord must be used, make sure:  
4. Do not expose charger to rain or snow.  
5. Use of an attachment not recommended  
a. That pins on plug of extension cord  
are the same number, size, and shape  
as those of plug on charger;  
or sold by the battery charger manufac-  
5
 
b. That extension cord is properly wired  
c. That wire size is at least as large as  
and in good electrical condition;  
the one specified in the table below.  
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS  
Length of Cord (Feet)  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
9. Do not operate charger with damaged  
13. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
cord or plug - replace them immediately.  
10. Do not operate charger if it has received a  
sharp blow, been dropped, or otherwise  
damaged in any way; take it to a qualified  
serviceman.  
14. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
11. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required, Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
15. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
16. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
12. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
ADDITIONAL SAFETY RULES FOR CHARGER &  
BATTERY CARTRIDGE  
1. Do not charge Battery Cartridge when  
temperature is BELOW 10°C (50°F) or  
ABOVE 40°C (104°F).  
(1) Do not touch the terminals with any  
conductive material.  
(2) Avoid storing battery cartridge in a  
container with other metal objects  
such as nails, coins, etc.  
2. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
(3) Do not expose battery cartridge to  
3. Do not allow anything to cover or clog the  
water or rain.  
charger vents.  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
4. Always cover the battery terminals with  
the battery cover when the battery car-  
tridge is not used.  
6. Do not store the tool and Battery Car-  
tridge in locations where the temperature  
may reach or exceed 50°C (122°F).  
5. Do not short the battery cartridge:  
6
 
7. Do not incinerate the Battery Cartridge  
even if it is severely damaged or is com-  
pletely worn out. The battery cartridge can  
explode in a fire.  
8. Be careful not to drop, shake or strike bat-  
tery.  
9. Do not charge inside a box or container of  
any kind. The battery must be placed in a  
well ventilated area during charging.  
SAVE THESE INSTRUCTIONS  
7
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
001718  
Installing or removing battery cartridge  
1
Always switch off the tool before insertion or removal of  
the battery cartridge.  
To remove the battery cartridge, pull out the set plate on  
the tool and grasp both sides of the cartridge while  
withdrawing it from the tool.  
2
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Be sure to close the set plate fully before  
using the tool.  
1. Set plate  
2. Battery cartridge  
Do not use force when inserting the battery cartridge. If  
the cartridge does not slide in easily, it is not being  
inserted correctly.  
Charging  
001889  
For DC9700A  
1. Plug the battery charger into the proper AC voltage  
source.  
2. Insert the battery cartridge so that plus and minus termi-  
nals on the battery cartridge are on the same sides as  
their respective markings on the battery charger.  
1
3. The charging light will come on and charging will begin.  
If the charging light goes out soon, remove the battery  
cartridge from the charger and let it cool off for more  
than one minute. Then re-insert it and try to charge it  
once more.  
1. Charging light  
4. If the charging light goes out within one minute even  
after repeating this procedure a couple of times, the bat-  
tery cartridge is dead. Replace it with a new one.  
5. When the charging light goes out after about one hour,  
you may remove the fully charged battery cartridge.  
CAUTION:  
Your new battery cartridge is not charged. You will need  
to charge it before use.  
8
 
If you try to charge a cartridge from a just-operated tool,  
sometimes the charging light will not come on. If this  
occurs, let the cartridge cool off for a while. Then re-  
insert it and try to charge it once more.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period, it  
may not accept a full charge. This is a normal condition  
and does not indicate a problem. You can recharge the  
battery cartridge fully after discharging it completely and  
recharging a couple of times.  
If you wish to charge two battery cartridges, allow 15  
minutes between charging on the battery charger.  
004517  
For DC1414  
1. Plug the battery charger into the proper AC voltage  
source. The charging light will flash in green color.  
1
2. Insert the battery cartridge so that the plus and minus  
terminals on the battery cartridge are on the same sides  
as their respective markings on the charger. Insert the  
cartridge fully into the port so that it rests on the charger  
port floor.  
2
3
1. Battery cartridge  
2. Charging light  
3. Battery charger  
3. When the battery cartridge is inserted, the charging light  
color will change from green to red and charging will  
begin. The charging light will remain lit steadily during  
charging.  
4. When the charging light color changes from red to  
green, the charging cycle is complete.  
5. If you leave the battery cartridge in the charger after the  
charging cycle is complete, the charger will switch into  
its trickle charge (maintenance charge)mode.  
6. After charging, unplug the charger from the power  
source.  
NOTE:  
The battery charger is for charging Makita battery  
cartridge. Never use it for other purposes or for other  
manufacturers batteries.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period of  
time, it may not accept a full charge. This is a normal  
condition and does not indicate a problem. You can  
recharge the battery cartridge fully after discharging it  
completely and recharging a couple of times.  
9
 
If you charge a battery cartridge from a just operated  
tool or a battery cartridge which has been left in a  
location exposed to direct sunlight or heat for a long  
time, the charging light may flash in red color. If this  
occurs, wait for a while. Charging will begin after the  
battery cartridge cools. The battery cartridge will cool  
faster if you remove the battery cartridge from the  
battery charger.  
If the charging light flashes alternately in green and red  
color, charging is not possible. The terminals on the  
charger or battery cartridge are clogged with dust or the  
battery cartridge is worn out or damaged.  
Trickle charge (Maintenance charge)  
If you leave the battery cartridge in the charger to prevent  
spontaneous discharging after full charge, the charger will  
switch into its trickle charge (maintenance charge)mode  
and keep the battery cartridge fresh and fully charged.  
Tips for maintaining maximum battery life  
1. Charge the battery cartridge before completely dis-  
charged.  
Always stop tool operation and charge the battery car-  
tridge when you notice less tool power.  
2. Never recharge a fully charged battery cartridge.  
Overcharging shortens the battery service life.  
3. Charge the battery cartridge with room temperature at  
10°C - 40°C (50°F - 104°F).  
Let a hot battery cartridge cool down before charging it.  
4. Charge the Nickel Metal Hydride battery cartridge when  
you do not use it for more than six months.  
001720  
Switch action  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the OFFposition when  
released.  
1
To start the tool, simply pull the switch trigger. Tool speed is  
increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop.  
1. Switch trigger  
10  
 
Reversing switch action  
CAUTION:  
001721  
1
Always check the direction of rotation before operation.  
B
A
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
This tool has a reversing switch to change the direction of  
rotation. Move the reversing switch lever to the A side for  
clockwise rotation or the B side for counterclockwise rotation.  
1. Reversing switch trigger  
When the reversing switch lever is in the neutral position, the  
tool will not start even if you pull the trigger.  
001722  
Speed change  
To change the speed, first switch off the tool and then slide  
the speed change lever to the IIside for high speed or I”  
side for low speed. Be sure that the speed change lever is  
set to the correct position before operation. Use the right  
speed for your job.  
1
2
3
CAUTION:  
1. Low speed  
Always set the speed change lever fully to the correct  
position. If you operate the tool with the speed change  
lever positioned halfway between the Iside and II”  
side, the tool may be damaged.  
2. High speed  
3. Speed change lever  
Do not use the speed change lever while the tool is  
running. The tool may be damaged.  
001723  
Adjusting the fastening torque  
The fastening torque can be adjusted in 17 steps by turning  
the adjusting ring so that its numbers are aligned with the  
pointer on the tool body. The fastening torque is minimum  
when the number 1 is aligned with the pointer, and maximum  
when the drill marking is aligned with the pointer.  
The clutch will slip at various torque levels when set at the  
number1 to 16.The clutch is designed notslipatthe drill mark-  
ing.  
1
2
3
1. Adjusting ring  
2. Drill marking  
3. Pointer  
Before actual operation, drive a trial screw into your material  
or a piece of duplicate material to determine which torque  
level is required for a particular application.  
11  
 
NOTE:  
The adjusting ring does not lock when the pointer is  
positioned only halfway between the graduations.  
Do not operate the tool with the adjusting ring set  
between the number 16 and the  
may be damaged.  
marking. The tool  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
001724  
Installing or removing driver bit or drill bit  
Hold the ring and turn the sleeve counterclockwise to open  
the chuck jaws. Place the bit in the chuck as far as it will go.  
Hold the ring firmly and turn the sleeve clockwise to tighten  
the chuck.  
1
2
3
To remove the bit, hold the ring and turn the sleeve counter-  
clockwise.  
1. Tighten  
2. Sleeve  
3. Ring  
12  
 
OPERATION  
001725  
Screwdriving operation  
Place the point of the driver bit in the screw head and apply  
pressure to the tool. Start the tool slowly and then increase  
the speed gradually. Release the switch trigger as soon as  
the clutch cuts in.  
NOTE:  
Make sure that the driver bit is inserted straight in the  
screw head, or the screw and/or bit may be damaged.  
When driving wood screws, predrill pilot holes to make  
driving easier and to prevent splitting of the workpiece.  
See the chart.  
002381  
Nominal diameter of  
wood screw (mm)  
3.1 (1/8)  
Recommended size  
of pilot hole (mm)  
2.0 - 2.2 (5/64- 3/32)  
2.2 - 2.5 (3/32- 3/32)  
2.5 - 2.8 (3/32- 7/64)  
2.9 - 3.2 (7/64- 1/8)  
3.1 - 3.4 (1/8- 9/64)  
3.3 - 3.6 (1/8- 9/64)  
3.7 - 3.9 (9/64- 5/32)  
3.5 (9/64)  
3.8 (5/32)  
4.5 (11/64)  
4.8 (3/16)  
5.1 (13/64)  
5.5 (7/32)  
If the tool is operated continuously until the battery  
cartridge has discharged, allow the tool to rest for 15  
minutes before proceeding with a fresh battery.  
Drilling operation  
First, turn the adjusting ring so that the pointer points to the  
marking. Then proceed as follows.  
Drilling in wood  
When drilling in wood, the best results are obtained with  
wood drills equipped with a guide screw. The guide screw  
makes drilling easier by pulling the bit into the workpiece.  
Drilling in metal  
To prevent the bit from slipping when starting a hole, make  
an indentation with a center-punch and hammer at the point  
to be drilled. Place the point of the bit in the indentation and  
start drilling.  
Use a cutting lubricant when drilling metals. The exceptions  
are iron and brass which should be drilled dry.  
13  
 
CAUTION:  
Pressing excessively on the tool will not speed up the  
drilling. In fact, this excessive pressure will only serve to  
damage the tip of your bit, decrease the tool  
performance and shorten the service life of the tool.  
There is a tremendous force exerted on the tool/bit at the  
time of hole break through. Hold the tool firmly and exert  
care when the bit begins to break through the workpiece.  
A stuck bit can be removed simply by setting the  
reversing switch to reverse rotation in order to back out.  
However, the tool may back out abruptly if you do not  
hold it firmly.  
Always secure small workpieces in a vise or similar hold-  
down device.  
If the tool is operated continuously until the battery  
cartridge has discharged, allow the tool to rest for 15  
minutes before proceeding with a fresh battery.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
14  
 
EN0001-1  
Recycling the Battery  
The only way to dispose of a Makita battery is to recycle it.  
The law prohibits any other method of disposal.  
To recycle the battery:  
1. Remove the battery from the tool.  
Ni-Cd  
2. a) Take the battery to your nearest Makita Factory Ser-  
vice Center  
or  
b) Take the battery to your nearest Makita Authorized  
Service Center or Distributor that has been desig-  
nated as a Makita battery recycling location.  
Call your nearest Makita Service Center or Distributor to  
determine the location that provides Makita battery recycling.  
See your local Yellow Pages under “Tools-Electric”.  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
ACCESSORIES  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Various type of Makita genuine batteries and chargers  
Screw bits  
Drill bits  
Plastic carrying case  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
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(716) 685-9503  
3453 IH-35 North, Ste. 101  
San Antonio, TX 78219  
(210) 228-0676  
COLORADO  
11839 E. 51st Ave.  
Denver, CO 80239-2709  
(303) 371-2850  
MINNESOTA  
6427 Penn Ave. South  
Richfield, MN 55423  
(612) 869-5199  
OREGON  
828 19th Avenue, N.W.  
Portland, OR 97209  
(503) 222-1823  
WISCONSIN  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
(414) 541-4776  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Manufacturing Europe Ltd  
Hortonwood 7 Telford, Shropshire, TF1 7YX  
884181D068  
 

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