Makita Power Hammer HR2445 User Manual

Rotary Hammer  
MODEL HR2445  
MODEL HR2455  
003862  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
still does not fit, contact a qualified elec-  
trician to install a polarized outlet. Do not  
change the plug in any way. Double insula-  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
tion  
eliminates the need for the three wire  
grounded power cord and grounded power  
supply system.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
Tool Use and Care  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
3
 
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
tenance performed by unqualified personnel  
could result in a risk of injury.  
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB010-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to rotary hammer safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Hold tools by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a livewire will  
make exposed metal parts of the tool live”  
and shock the operator.  
3. Wear a hard hat (safety helmet), safety  
glasses and/or face shield. Ordinary eye  
or sun glasses are NOT safety glasses. It  
is also highly recommended that you wear  
a dust mask and thickly padded gloves.  
4. Be sure the bit is secured in place before  
operation.  
2. Wear ear protectors when using the tool  
for extended periods. Prolonged exposure  
to high intensity noise can cause hearing  
loss.  
4
 
5. Under normal operation, the tool is  
designed to produce vibration. The  
screws can come loose easily, causing a  
breakdown or accident. Check tightness  
of screws carefully before operation.  
9. Keep hands away from moving parts.  
10. Do not leave the tool running. Operate the  
tool only when hand-held.  
11. Do not point the tool at any one in the area  
when operating. The bit could fly out and  
injure someone seriously.  
6. In cold weather or when the tool has not  
been used for a long time, let the tool  
warm up for a while by operating it under  
no load. This will loosen up the lubrica-  
tion. Without proper warm-up, hammering  
operation is difficult.  
12. Do not touch the bit or parts close to the  
bit immediately after operation; they may  
be extremely hot and could burn your  
skin.  
7. Always be sure you have a firm footing.  
Be sure no one is below when using the  
tool in high locations.  
13. Some material contains chemicals which  
may be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow mate-  
rial supplier safety data.  
8. Hold the tool firmly with both hands.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD202-2  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
A .......................amperes  
....................Class II Construction  
Hz .....................hertz  
.../min................revolutions or reciprocation per  
minute  
................alternating current  
................number of blow  
5
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
003863  
Switch action  
CAUTION:  
1
Before plugging in the tool, always check to see that the  
switch trigger actuates properly and returns to the OFF”  
position when released.  
2
To start the tool, simply pull the switch trigger. Tool speed is  
increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop. For continuous operation,  
pull the switch trigger and then push in the lock button. To  
stop the tool from the locked position, pull the switch trigger  
fully, then release it.  
1. Lock button  
2. Switch trigger  
003864  
Reversing switch action  
CAUTION:  
A
2
1
Always check the direction of rotation before operation.  
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
B
1. Switch trigger  
When you operate the tool in counterclockwise rotation,  
the switch trigger is pulled only halfway and the tool runs  
at half speed. For counterclockwise rotation, you cannot  
push in the lock button.  
2. Reversing switch lever  
This tool has a reversing switch to change the direction of  
rotation. Move the reversing switch lever to the position  
position (B side)  
(A side) for clockwise rotation or to the  
for counterclockwise rotation.  
6
 
Selecting action mode  
For Model HR2445  
001294  
This tool employs an action mode changing knob. Select one  
of the two modes suitable for your work needs by using this  
knob. For rotation only, turn the knob so that the arrow on the  
knob points toward the  
symbol on the tool body. For rota-  
tion with hammering, turn the knob so that the arrow on the  
knob points toward the  
symbol on the tool body.  
1
1. Action mode changing knob  
CAUTION:  
Always set the knob fully to your desired mode symbol. If  
you operate the tool with the knob positioned half-way  
between the mode symbols, the tool may be damaged.  
For Model HR2455  
CAUTION:  
Do not rotate the action mode changing knob when the  
tool is running under load. The tool will be damaged.  
To avoid rapid wear on the mode change mechanism, be  
sure that the action mode changing knob is always  
positively located in one of the three action mode  
positions.  
003573  
Rotation with hammering  
1
2
For drilling in concrete, masonry, etc., depress the lock but-  
ton and rotate the action mode changing knob to the  
symbol. Use a tungsten-carbide tipped bit.  
3
1. Rotation with hammering  
2. Lock button  
3. Action mode changing knob  
003574  
Hammering only  
For chipping, scaling or demolition operations, depress the  
lock button and rotate the action mode changing knob to the  
symbol. Use a bull point, cold chisel, scaling chisel, etc.  
1
1. Hammering only  
7
 
003575  
Rotation only  
For drilling in wood, metal or plastic materials, depress the  
lock button and rotate the action mode changing knob to the  
symbol. Use a twist drill bit or wood bit.  
1
1. Rotation only  
Torque limiter  
The torque limiter will actuate when a certain torque level is  
reached. The motor will disengage from the output shaft.  
When this happens, the bit will stop turning.  
CAUTION:  
As soon as the torque limiter actuates, switch off the tool  
immediately. This will help prevent premature wear of the  
tool.  
Hole saws cannot be used with this tool. They tend to  
pinch or catch easily in the hole. This will cause the  
torque limiter to actuate too frequently.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
001295  
Side handle (auxiliary handle)  
5
1
2
4
Always use the side grip to ensure operating safety. Install  
the side grip so that the teeth on the grip fit in between the  
protrusions on the tool barrel. Then tighten the grip by turn-  
ing clockwise at the desired position. It may be swung 360°  
so as to be secured at any position.  
3
6
1. Grip base  
2. Side grip  
3. Loosen  
4. Teeth  
5. Protrusion  
6. Tighten  
8
 
Bit grease  
Coat the bit shank head beforehand with a small amount of  
bit grease (about 0.5 - 1 g).  
This chuck lubrication assures smooth action and longer ser-  
vice life.  
001296  
001297  
001298  
Installing or removing the bit  
Clean the bit shank and apply bit grease before installing the  
bit.  
1
2
1. Bit shank  
2. Bit grease  
Insert the bit into the tool. Turn the bit and push it in until it  
engages.  
After installing, always make sure that the bit is securely held  
in place by trying to pull it out.  
1
2
1. Bit  
2. Chuck cover  
To remove the bit, pull the chuck cover down all the way and  
pull the bit out.  
1
2
1. Bit  
2. Chuck cover  
9
 
Bit angle (when chipping, scaling or demolishing)  
For Model HR2455 only  
003576  
The bit can be secured at the desired angle. To change the  
bit angle, depress the lock button and rotate the action mode  
changing knob to the O symbol. Turn the bit to the desired  
angle.  
1
2
1. Lock button  
2. Action mode changing knob  
003577  
Depress the lock button and rotate the action mode changing  
knob to the  
symbol. Then make sure that the bit is  
securely held in place by turning it slightly.  
003865  
Depth gauge  
1
The depth gauge is convenient for drilling holes of uniform  
depth. Loosen the side grip and insert the depth gauge into  
the hole in the side grip. Adjust the depth gauge to the  
desired depth and tighten the side grip.  
NOTE:  
The depth gauge cannot be used at the position where  
the depth gauge strikes against the gear housing.  
1. Depth gauge  
001300  
Dust cup  
Use the dust cup to prevent dust from falling over the tool  
and on yourself when performing overhead drilling opera-  
tions. Attach the dust cup to the bit as shown in the figure.  
The size of bits which the dust cup can be attached to is as  
follows.  
1
003578  
Bit diameter  
6 mm (1/4) - 14.5 mm (9/16)  
12 mm (15/32) - 16 mm (5/8)  
1. Dust cup  
Dust cup 5  
Dust cup 9  
10  
 
OPERATION  
003866  
Hammer drilling operation  
Set the action mode changing knob to the  
symbol.  
Position the bit at the desired location for the hole, then pull  
the switch trigger.  
Do not force the tool. Light pressure gives best results. Keep  
the tool in position and prevent it from slipping away from the  
hole.  
Do not apply more pressure when the hole becomes clogged  
with chips or particles. Instead, run the tool at an idle, then  
remove the bit partially from the hole. By repeating this sev-  
eral times, the hole will be cleaned out and normal drilling  
may be resumed.  
CAUTION:  
There is tremendous and sudden twisting force exerted  
on the tool/bit at the time of hole break-through, when  
the hole becomes clogged with chips and particles, or  
when striking reinforcing rods embedded in the concrete.  
Always use the side grip (auxiliary handle) and firmly  
hold the tool by both side grip and switch handle during  
operations. Failure to do so may result in the loss of  
control of the tool and potentially severe injury.  
001302  
Blow-out bulb  
Use the blow-out bulb to clean out the hole.  
1
1. Blow-out bulb  
Chipping/Scaling/Demolition  
003867  
For Model HR2455 only  
Set the action mode changing knob to the  
symbol.  
Hold the tool firmly with both hands. Turn the tool on and  
apply slight pressure on the tool so that the tool will not  
bounce around, uncontrolled. Pressing very hard on the tool  
will not increase the efficiency.  
11  
 
001303  
Drilling in wood or metal  
Use the optional drill chuck assembly. When installing it, refer  
to Installing or removing drill bitdescribed on the previous  
page.  
1
Set the action mode changing knob to the  
symbol. You  
can drill up to 13 mm(1/2) diameter in metal and up to  
32 mm(1-1/4) diameter in wood.  
1. Drill chuck assembly  
CAUTION:  
Never use rotation with hammeringwhen the drill  
chuck assembly is installed on the tool. The drill chuck  
assembly may be damaged.  
Also, the drill chuck will come off when reversing the tool.  
Pressing excessively on the tool will not speed up the  
drilling. In fact, this excessive pressure will only serve to  
damage the tip of your bit, decrease the tool  
performance and shorten the service life of the tool.  
There is a tremendous twisting force exerted on the tool/  
bit at the time of hole breakthrough. Hold the tool firmly  
and exert care when the bit begins to break through the  
workpiece.  
A stuck bit can be removed simply by setting the  
reversing switch to reverse rotation in order to back out.  
However, the tool may back out abruptly if you do not  
hold it firmly.  
Always secure small workpieces in a vise or similar hold-  
down device.  
When performing diamond core drilling operations,  
always set the change lever to the  
position to use  
rotation onlyaction. If performing diamond core drilling  
operations using rotation with hammeringaction, the  
diamond core bit may be damaged.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
To maintain product SAFETY and RELIABILITY, repairs, car-  
bon brush inspection and replacement, any other mainte-  
nance or adjustment should be performed by Makita  
Authorized or Factory Service Centers, always using Makita  
replacement parts.  
12  
 
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
SDS Plus Carbide-tipped bits  
Core bit  
Bull point (For HR2455 only)  
Cold chisel (For HR2455 only)  
Scaling chisel (For HR2455 only)  
Grooving chisel (For HR2455 only)  
Scraper (For HR2455 only)  
Bit grease  
Side grip  
Depth gauge  
Blow-out bulb  
Dust cup  
Dust extractor attachment  
Drill chuck assembly  
Chuck adapter  
Keyless drill chuck  
Drill chuck S13  
Chuck key S13  
Safety goggle  
Plastic carrying case  
13  
 
Memo  
14  
 
Memo  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
 
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)
2. Use of the product is intended for:  
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DAY  
YEAR  
SERIAL NO.  
STATUS  
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When you need service: Send  
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Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
Anjo, Aichi, Japan  
Made in China  
Huangpu Jiang Road, Kunshan Economic & Technical Development Zone, Jiangsu P.R. China  
884479-063  
 

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